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Statically Balanced Direct Drive Robot
The University of California direct-drive robot is of a practical
architecture using a four-bar-linkage and is statically balanced without
counterweights. Due to the elimination of the gravity forces, smaller
actuators and thus smaller amplifiers drive this robot. The motors
yield an acceleration of 5g at the endpoint without overheating. High-torque,
low-speed, neodymium (NdFeB) magnet AC brushless synchronous motors
power the robot. Due to the high magnetic field strength (maximum
energy products: 35 MGOe) of the rare earth NdFeB magnets, the motors
have a hightorque-to-weight ratio; the peak torque of the base motor
is 118 Nm, while those of other motors are 78 and 58 Nm. Pancake-type
resolvers are used as position and velocity sensors. Graphite-epoxy
composite material is used for the construction of the robot links.
The open-architecture controller used in the system lets users access
all the control loops: the user has complete freedom in the choice
of how to control the robot at all levels.
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