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Project Overview
The Team
How it Works
Software, Control and Electronics
The Build
-Structure
-Friction Drive
-Tension Wheel
-Electronics
-Assembly
Applications and Advantages
Materials
Obstacles
and Challenges
Video
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Assembly
The final assembly of all the parts

Isometric view of the
entire assembly
Details and Photos of Assembly (Click on the pictures for a
larger view)
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Slot for the Tensioner: a long
slot was machined into the equatorial plate so that we could position the
tensioner precisely. The closer the tensioner is mounted to the wheel the more
preload it feels, which translates to more friction on the wheel. we had to get this just right. too
little force from the tensioners and the friction wheels wouldn't maintain
contact with the wheel, too much force and the motors wouldn't be able to spin
it.
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Tension Mount:
Here
you can see the tension wheel mounted on the equatorial plate.
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Encoder Holes:
We wanted to be sure the encoders and
the motors wouldn't spin in the axle, if they did, it would ruin the signal for
the controls, or fail to drive the wheel. So at the last minute I drilled holes
in the encoder and motor shafts so that the setscrews would actually sink into
the shafts ensuring a tight fit. To be extra sure, these parts got a dose of
RED locktite threadlocking glue upon final assembly. We had no problems with
slippage.
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Motor to Motor Mount:
here you can see the motor
being mounted to the motor mount /bearing block.
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